At Ohio Valley Manufacturing, metal blanking is the foundation of high-performance components used across demanding industries. From heavy truck and automotive to agricultural and construction applications, our precision blanking processes are engineered to deliver consistent geometry, tight tolerances, and repeatable results at scale.
Blanking is a controlled metal shearing process where a flat piece (known as a blank) is cut from coil or sheet stock using a punch and die. The integrity of that blank directly impacts downstream forming, machining, and assembly operations. That’s why our approach focuses on die precision, press capacity, and material control to ensure every part meets exact specifications.
Advanced Blanking Capabilities
Ohio Valley Manufacturing operates high-tonnage presses ranging from 250 to 4000 tons, enabling us to support both standard and complex blank geometries. Whether you require circle blanking, configured shapes, or large-format components, our equipment and tooling are built for performance under heavy gauge conditions.
Key capabilities include:
- Circular blanks up to ”65” in diameter
- Configured blanks up to 65” wide and 100” long
- Material thickness from 0.020” to 0.625”.
- High-volume production and prototype runs
- Multiple production methods, including progressive die, compound die, and cutoff blanking
Our ability to maintain dimensional consistency across long production runs reduces scrap, improves forming accuracy, and minimizes secondary operations.
Carbon Steel Blanking for Strength and Durability
Carbon steel blanking remains a core capability due to its strength, cost-efficiency, and versatility. We process low, medium, and high carbon steels depending on application requirements.
Advantages of carbon steel blanks:
- High tensile strength for structural applications
- Cost-effective material for large production runs
- Excellent wear resistance in heavy-duty environments
- Recyclable and environmentally efficient
Carbon steel blanks are widely used in suspension systems, structural supports, and load-bearing components where durability is non-negotiable.
Aluminum Blanks for Lightweight Performance
For applications where weight reduction is critical, aluminum blanks provide an optimal balance of strength and formability. Aluminum’s material properties make it ideal for transportation and energy-efficient designs.
Key benefits of aluminum blanks:
- High strength-to-weight ratio
- Superior corrosion resistance
- Excellent thermal and electrical conductivity
- Enhanced formability for complex shapes
These characteristics make aluminum a preferred choice for automotive components, enclosures, and lightweight structural parts.
Precision Circle Blanking and Custom Shapes
Our circle blanking capabilities support high-accuracy round components used for wheels, while also in tanks, pressure vessels, and rotating assemblies. Beyond circular geometries, we manufacture custom-configured blanks tailored to your exact design requirements.
Every blank is produced with attention to edge quality, flatness, and dimensional accuracy. critical factors that directly influence downstream forming and assembly performance.
Built for Scale, Backed by Experience
With decades of experience and ISO 9001:2015 certification, Ohio Valley Manufacturing has established itself as a trusted Tier 2 supplier supporting OEMs and Tier 1 manufacturers. Our team combines deep tooling expertise with modern press technology to deliver consistent, production-ready blanks across a wide range of industries.
From prototype to full-scale production, we provide the flexibility and reliability required to keep your operations moving.
Get Started with Precision Blanking
If your application demands high-quality metal blanking, Ohio Valley Manufacturing is ready to deliver. Our team will evaluate your specifications and recommend the most efficient production approach.
