Ohio Valley Manufacturing specializes in metal blanking, a precision process that converts metal sheets or strips into various shapes with high accuracy. With eight advanced blanking methods, we can handle both small- and large-scale production runs using materials such as aluminum, carbon steel, and stainless steel.
The choice of metal directly influences the final product’s performance and application. Here, we’ll take a closer look at the three main metals we work with to help you determine which material option is right for your blanking project.
Aluminum Blanking Benefits & Applications
Aluminum is well-known for its strength, lightweight nature, and versatility, making it an ideal material for metal blanking. Its impressive strength-to-weight ratio makes it particularly valuable in industries such as aerospace and automotive, where reducing weight can improve fuel efficiency and overall performance. Additionally, aluminum’s good thermal and electrical conductivity make it ideal for electronic and heat management components.
With natural corrosion resistance, malleability, and recyclability, aluminum is a durable and sustainable choice for numerous metal blanking applications, including:
Automotive Industry
- Engine components: Engine brackets, mounting plates, and valve covers
- Suspension parts: Control arms and steering knuckles
- Structural components: Frames, brackets, and reinforcement components
Carbon Steel Blanking Benefits & Applications
Carbon steel is commonly chosen for metal blanking due to its strength, durability, and cost-effectiveness. Its high strength allows it to withstand heavy-duty applications, while its machineability makes it easy to form into complex shapes with tight tolerances. Carbon steel also offers excellent weldability, facilitating the easy joining of components. Additionally, carbon steel is relatively inexpensive compared to other materials, and its recyclability makes it environmentally friendly.
Because of its numerous advantages, carbon steel is commonly used for the following blanking applications:
Automotive Industry
- Engine components: Valve seats, engine fasteners, shims, gaskets, and pump components
- Suspension parts: Control arms, brackets, mounting plates, and steering knuckles
- Structural components: Body panels, frames, and chassis
Machinery Industry
- Machinery components: Gears, pulleys, enclosures, washers, fasteners, and bushings
- Tool and die: Molds, dies, and cutting tools
Construction Industry
- Structural components: Reinforcement plates and gussets for structural support
- Reinforcements and hardware: Brackets, connection plates, nuts, bolts, and anchors
- Building components: Durable, weather-resistant roofing and siding
Other Applications
- Railroad industry: Track components, locomotives, and freight cars
- Agricultural equipment: Frames, brackets, and structural components for agriculture equipment and systems
Stainless Steel Blanking Benefits & Applications
Stainless steel is an excellent material for metal blanking projects because of its many beneficial properties. Its corrosion resistance makes it ideal for use in harsh environments where rust and oxidation are concerns. Known for its durability, stainless steel can retain its strength even in extreme weather and temperature conditions. Stainless steel is also often chosen for its sleek, modern appearance as well as its ease of cleaning and maintenance.
These properties make stainless steel a reliable, long-lasting option for blanked components in numerous industries, including:
Food and Beverage Industry
- Kitchen equipment: Countertops, food preparation stations, racks, shelving, and sinks
- Food processing equipment: Tanks, mixers, storage containers, and valve components
- Beverage equipment: Tanks, storage vessels, and fittings
Medical Industry
- Surgical instruments: Scalpels, forceps, and clamps
- Medical equipment: Hospital bed frames, carts, and examination tables
- Implants: Screws, plates, and pins for orthopedic implants
Chemical Industry
- Chemical processing equipment: Components for chemical storage tanks, pressure vessels, heat exchangers, and piping systems
- Laboratory equipment: Fume hoods, lab benches, and equipment stands
Architectural and Construction Industry
- Building facades: Cladding and panels
- Architectural hardware: Locks, hinges, and door handles
- Support elements: Durable, corrosion-resistant railings and handrails
Other Applications
- Automotive industry: Exhaust system components, body panels, and fuel tanks
- Aerospace industry: Aircraft frames, landing gear components, fuselage panels, and satellite parts
- Marine industry: Hull and structural components, marine hardware, and fittings
Precision Metal Blanking From Ohio Valley Manufacturing
Metal blanking is a versatile and precise process that can be used with numerous materials, each offering unique properties that make them suitable for different applications. Regardless of your industry, choosing the right material for your blanking project is essential for achieving optimal performance, cost-efficiency, and longevity.
At Ohio Valley Manufacturing, our expertise in metal blanking ensures that we can meet the diverse needs of your application. For more information about the materials we work with, or for help narrowing down the best option for your needs, contact us today.