MIG welding, also known as Gas Metal Arc Welding (GMAW), is a popular welding process that uses a continuous wire feed as the electrode. It also utilizes an inert shielding gas to protect the weld from atmospheric contamination.
With the constant innovation of welding automation, robotic welding has become a viable option for many manufacturing processes. Particularly, robotic MIG welding offers several advantages over traditional manual processes, such as improved efficiency, increased productivity, and reduced labor costs. However, it may not be suitable for every application.
This article will discuss the best applications for this welding technology.
Ideal Applications for Robotic MIG Welding
Automated welding has gained popularity across different industries, and there are situations where robotic welding technology is most suitable. Below are the ideal applications for robotic MIG welding:
Large Production Runs
Robotic welding systems are highly effective for high-volume production because they provide uniform, high-quality welds at a significantly accelerated pace. They also decrease the dependency on human labor, which can lead to shorter production times and cost savings. This makes them an ideal option for industries that require a large volume of welds to be produced promptly and efficiently.
Difficult Welding Positions
Robotic MIG welding is well-suited for challenging positions like overhead or vertical welding. These positions can be extremely difficult for human welders, but machines can easily reach and weld these areas. Additionally, robots can maintain a consistent welding speed and angle, which can be difficult for manual workers.
Repetitive Welding Tasks
With robotic welding systems, manufacturers can automate the process and program the robot to perform the same welding task repeatedly. This ensures consistency in weld quality and reduces the likelihood of human error. This consistency is also particularly important in industries where high-quality welds are critical to the performance and safety of the finished product. Examples of industries and sectors include aerospace, automotive, and medical device manufacturing.
Repetitive welding tasks can also be tedious and physically demanding, leading to human error and fatigue. Robotic systems can help manufacturers reduce the risk of injury, improve weld quality, and increase productivity.
Welding in Hazardous Environments
Robotic systems can be a safe alternative for welding in hazardous environments, such as nuclear facilities or chemical plants. Robots can be programmed to perform welding tasks remotely, eliminating the need for human welders to enter dangerous areas and minimizing exposure to harmful substances. They can also be equipped with sensors that allow them to detect and respond to changes in the area.
Complex Part Geometries
In industries where complex shapes and intricate designs are common, robotic welding is a game-changer. Robots can move in multiple directions, angles, and positions and can be programmed to weld complex shapes precisely. This ensures consistent weld quality and eliminates needing specialized welders with advanced welding skills.
Dissimilar Materials
Welding non-traditional materials — such as aluminum, stainless steel, and titanium — can be challenging using traditional methods. These materials have different chemical and physical properties, melting points, and thermal conductivities. With robotic welding, manufacturers can customize and adjust the welding parameters to match the specific requirements of each material.
Choose Ohio Valley Manufacturing for Your Robotic Welding Needs
At Ohio Valley Manufacturing, we pride ourselves on being a one-stop shop for all your robotic welding needs! Our services range from designing and building welding fixtures to producing and verifying welded parts in-house. We also have a state-of-the-art facility that handles high-volume automation, making us an ideal partner for companies looking to streamline their processes.
Contact us today to learn more about our robotic welding services and how we can help take your production to the next level!